
sanding the end to 90deg, or close to, so the end fits to
the end of the soundboard.
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Marking out the shape.
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Cut to shape on the bandsaw, and then sand the curves smooth
on the linisher.
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Now I prepare the cross piece. I use Ebony.
Here I am cutting a strip of Ebony that has been
pre-thicknessed on the drum sander.
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Mark the Ebony strip.
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Shape it on the linisher.
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Dry fit the riser block and the Ebony strip. Looks
good so now is ready for gluing.
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Apply glue
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and clamp. Wait for the glue to dry. |

Once the glue is dry the riser block is shaped with chisels. Make
sure they are sharp.
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Shaping the dovetail. During this process the neck is
fitted and checked for fit and straightness. Note how
the corners have been rounded to stop the riser block from
splitting.
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Dry fit the neck, looks good.
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Now the riser block is sanded down so it is just proud of
the soundboard.
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Mark out the position of the fingerboard. This may
need to be done a few times as the riser block is shaped.
The aim is to make sure the base for the fingerboard is kept
flat.
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Now plane the riser block flush with the soundboard.
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Also shape the sides of the riser block and soundboard with
a small finger plane.
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Checking all is flat and straight. Final shaping can
be done with a sandpaper block.
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Dry fit the neck again.
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Check the neck angle and straightness of the neck.
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Neck looks straight, as referenced from the centre join of
the top. Now ready to glue the neck on.
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Apply glue to the dovetail join.
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.
Glue the neck on. In this case the join required a
small shim. Don't be afraid to use a shim. Is
far better to use a shim and get the neck join tight and
straight instead of crooked with no shim.
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Finished. Glue dried and ready for the next step,
gluing the back on. It is starting to look like a
mandolin now.
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